The latest report titled “Syngas Production Cost Report” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of the Syngas.

Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the manufacturing process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.

Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Syngas production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.

Procurement Resource Assessment of Syngas Production Process:

1. Syngas Production From Wood: This study presents the costs associated with Syngas production from wood chips via a typical gasification process. The process of gasification is carried out in a gasifier. Oxygen and steam in an elevated temperature/pressure vessel are in direct contact with the wood, which leads to a string of chemical reactions that transform the feed into syngas.

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2. Syngas Production From Vacuum Residue: This report presents the economics of Syngas production via a typical non-catalytic partial oxidation process. In the method, the vacuum distillation unit’s bottom product, called vacuum residue, is used as feedstock. It is partly combusted in a non-catalytic partial oxidation reactor with oxygen to give out syngas.

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3. Syngas Production From Natural Gas: This report gives an economic analysis of syngas production through the steam reforming process. The formation of syngas is strongly endothermic and hence requires elevated temperatures. Natural gas’s steam reforming is done using externally heated tabular reactors. This process uses nickel as a catalyst that acts like a resistor against the process’s harsh conditions. It results in the production of syngas with H2/CO proportions.

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4. Syngas Production From Methane: This report presents the economics of Syngas production from methane using a typical auto-thermal reforming process. ATR is a hybrid that mixes oxidation and methane steam reforming in a single process. The required heat for reforming is generated by feed gas oxidation in the reactor. It is ideal for large-scale syngas production for gas-to-liquids.

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5. Syngas Production From Fuel Oil: This report presents a cost analysis of syngas production from heavy fuel using a partial oxidation process. This process is done on a large scale and is carried out in the absence of catalysts for syngas production with an H2/CO ratio of roughly two. Heavy oil feedstock, different from residual oil to asphalt and coal, is partly burnt with oxygen in a non-catalytic partial oxidation reactor leading to the production of raw gas that requires further refining to be used.

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6. Syngas Production From Coal: This study shows the cost structure of syngas production through a coal gasification process. Gasifiers are high-temperature/pressure vessels in which steam and oxygen are directly contacted with coal or other feed material, resulting in a string of chemical reactions transforming the feed to syngas mineral residues.

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Product Definition:

Syngas or synthesis gas is a vital gas that is composed of methane (40%–75%), Carbon dioxide (15%–60%), Nitrogen (0%–5%), Moisture (1%–5%), Hydrogen sulfide (0–5000 ppm), Ammonia (0–500 ppm), and traces of hydrogen. It is very flammable and is different from other gases chemically since it is formed via gasification processes at low temperatures in fluidized bed reactors. It is majorly derived from feedstocks and includes carbons like natural gas, biomass, heavy oil as well as coal.

Market Drivers:

Syngas is primarily used as an industrial and domestic fuel which is used in gas engines and has many benefits such as generating renewable power, converting waste material into useful fuels, more economical onsite power generation, lesser transmission losses as well as reduced carbon emissions which are driving the industry’s expansion.

Furthermore, it is used in ceramic fuel cells and molten carbonate owing to carbon monoxide’s presence which further boosts the market growth. In addition, it finds use as a feedstock for producing various chemicals as well as other end-users like in electricity generation in turbine drivers, as fertilizers and pressurizing agents; in plastic products like nylon & polyurethane; manufacturing of adhesives, paints, resins, pharmaceuticals, which is augmenting its market’s development.

Key Questions Answered in the Syngas Production Cost Report:

• What are the key drivers propelling the Syngas market?
• What are the various processes used for Syngas production?
• What are the raw materials required to produce Syngas?
• What are the different operations units involved in the production of Syngas?
• What are the manpower and utility requirements in the production process of Syngas?
• What are the various costs engaged in the production of Syngas?
• What are the construction costs involved in setting up a Syngas production facility?
• What are the working capital requirements?
• What is the process of raw material procurement for Syngas production?
• What is the time frame for Syngas plant start-up?
• What is the pricing mechanism of Syngas?

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